CONCRETE REINVENTEDDISTRIBUTION CENTERS
We have formulated MEGASLAB® to outperform all other options in the market for this unique construction type.
Distribution centers are all about efficiency.
Downtime or interruptions from concrete issues are not an option. In your mind as an owner, the perfect floors mean they can be built once and you wont have to worry about them until you outgrow the facility or things advance to the point where you're facing a rebuild anyway.
We like this mindset, and we are confident that MEGASLAB® is the solution.
When you build with MEGASLAB® today, our MEGAJoint™ positions you to not have to worry about what’s to come; changes to forklift type or storage system all together.
You will have a floor system that will perform even if you change your existing rack layout or move to a different pallet lifting technology.
Even if you upgrade altogether to something altogether like an ASRS, MEGASLAB® was designed with you & these needs in mind.
THE FUTURE OF CONCRETE
MEGASLAB® DC is Distribution Center Concrete Re-Invented.
It’s an evolutionary change to the way concrete is made.
We didn’t improve upon concrete, we completely re-invented it.
- 70+% reduction in joints.
- Increased impact and abrasion resistance.
- Dense durable surface.
- No densifier needed.
- Reduced maintenance for facility and equipment.
- Dramatic curling and joint width reduction.
- Constant floor surface profile.
- Tilt Up compatible.
- Robot resistant.
- Future-Proofs the facility/
- Lowest life cycle cost.
- Self curing/
MEGASLAB® is a patent-pending jointless concrete system that utilizes sophisticated nanotechnology paired with a proprietary blend of durable and flexible admixtures and sprays.
The result is an impermeable jointless slab with exceptional tensile strength and durability for the heaviest loads, equipment, and challenges that face the day-to-day operations of a large, busy distribution center.
Without the expense and challenges of control joints and rebar, major concrete projects can now pour the largest slabs available in the industry, greatly improving productivity.
drag blue bar left/right to compare 300' of traditional concrete with MEGASLAB®
JointS DRASTICALLY REDUCEDMEGASLAB® DC REDUCES THE NEED FOR JOINTS BY UP TO 80%
The Achilles Heel of concrete has always been the control joints, which leads to several costly challenges.
Slabs with control joints have always required more maintenance and upkeep, and often lead to ongoing equipment repair and reduced productivity. Especially when those steel tracks hit those joints on exterior slabs, spalling and breaking them open over time, giving you wider and wider joints allowing rain to penetrate and weaken that sub-grade below.
Our revolutionary MEGASLAB® concrete solution has solved this. We install our own unique MEGASheet™ below the concrete which helps to protect the sub-grade from moisture.
DIstribution center design
WE ARMOR THEM
MEGAJoint™ is revolutionary in armored joint technology.
It out performs traditional straight armored joints by its ability to break up the direct impact of a forklift wheel, robot wheels or even the steel tracks of a CAT D10 Dozer. Not only does it protect the edges of MEGASLAB® but it provides incredible load transfer that surpasses that of any other type of load transfer device.
DURABILITY & LONGEVITY.
It’s no secret that the floors in a distribution center take a massive amount of abuse each and every day. There may be practices such as freight training (pushing several pallets together in front of the lift truck), to chemical spills, to toppled loads, and worst of all: the failure to repair small problems while they’re still small.
In heavy production environments, this is the way things go, and there are few corporations that have the budgets to shut down every time the floor needs a minor repair. Distribution centers have needed a concrete floor that can do business the way they do business, not a concrete floor that costs them tens of thousands in lost production because it just can’t take what the distribution center dishes out.
It’s why MEGASLAB® is the only right solution for distribution centers. It’s unbreakable, impermeable, and more durable than any concrete slab you’ve ever had, used or abused.